Featured process:

1. High-precision inner circle, outer circle and end face grinding

2. Form grinding of internal and external straight teeth, helical teeth, herringbone teeth and drum-shaped teeth

3. Spiral bevel gear grinding

Advantages of processing equipment

1. Gleason 275G:

The machining diameter reaches 275mm, the inner hole of the machine tool allows a maximum shaft diameter of 90mm, and the high precision can reach GB11365-89 level 4.

2. Gleason 800G:

The machining diameter reaches 840mm, the inner hole of the machine tool allows a maximum shaft diameter of 180.5mm, and the precision can reach GB11365-89 level 4.

3.VX55:

High-precision CNC forming grinding machine can grind internal and external straight teeth, internal and external helical teeth, internal and external involute splines, internal and external triangular splines, rectangular splines, herringbone gears, drum-shaped teeth, etc.

The maximum diameter of the grinding workpiece is 500mm, and the maximum length is 1000mm.

The diameter of the small dressable grinding wheel is 30mm, the diameter of the small CBN grinding wheel is 13mm, the small modulus of the spline that can be processed is 0.5mm, and the maximum grinding depth of the internal teeth is 150mm. The machining accuracy can reach GB4 level.

4. Five-axis:

Three linear axes and two rotary axes realize five-sided machining and five-axis linkage. The horizontal spindle makes the stroke of the second axis long and achieves the best chip removal effect.

X/Y/Z-axis stroke 800/950/1020mm, A-axis, B-axis inclination range of 240° and 360", providing maximum processing freedom. The high spindle speed is 0000r/min, and the processing accuracy can reach 0.01mm.

5. Mag:

Straight bevel gear grinding machine, the maximum processing gear diameter is 430mm, the maximum processing tooth thickness is 100mm, the processing module range is 2.5~8mm, the processing tooth number range is 16~120 teeth, and the processing accuracy is GB 5.

6. CNC gear hobbing machine:

Four-axis linkage CNC horizontal gear hobbing machine, the maximum processing module is 2.5mm, the number of processing teeth is 3~300 teeth, the processing range of helix angle is ±35°, the maximum processing gear diameter is 80mm, and the length is 240mm.

7.ZE800/400:

High-precision CNC forming grinding machine can grind internal and external straight teeth, internal and external helical teeth, herringbone teeth, drum-shaped teeth and special tooth shapes such as cycloid grinding.

The maximum diameter of the grinding workpiece is 800/400mm, the maximum processing module is 25/15mm, and the stroke is 600/400mm.

The machining accuracy can reach GB 4 level.

8. Worm mill:

The CNC precision gear grinding machine has high efficiency and is suitable for processing large quantities of cylindrical involute gear tooth surfaces.

Advantages of testing equipment

1. MM11500G:

The outer diameter of the maximum detection workpiece is 1500mm, the measurement height is 30~1300mm, the modulus is 0.5~32mm, the maximum tooth width is 450mm, and the measurement accuracy can reach GB/T 10095.1-2008 level 2.

2. Three coordinates:

The maximum size of the detectable workpiece is 1940×1260×950mm, the size detection accuracy is 0.0016mm, and the shape detection accuracy is 0.0018mm.

3. Balancing machine:

The maximum supporting weight is 18kg, and on each supporting surface, the rotor weight per kilogram is 0.1gmm (up to IOS2953 standard).

4. Projection imager:

The maximum size of the workpiece that can be detected is 300mm in length, 200mm in width and 200mm in height, and the measurement accuracy can reach 0.003mm.

5. Profiler:

The roughness measurement accuracy can reach Ra0.05, and the dimension measurement accuracy can reach 0.0005mm.